Visual Testing (VT) Practice Exam

Which of the following describes a surface lap defect?

1. A fold that occurs on the edge of the metal.

2. A crack that penetrates through the entire thickness.

3. A clear area devoid of any material.

4. A region where metal has been excessively heated.

The correct answer is: A fold that occurs on the edge of the metal.

A surface lap defect is best described as a fold or wrinkle in the material, often occurring on the edge. This defect arises during processes like forging or rolling when layers of metal overlap rather than bond correctly, resulting in a noticeable fold on the surface. It compromises the integrity of the material, potentially leading to failures under stress and affecting the overall quality of the finished product. While the other choices do address different types of defects, they do not fit the definition of a surface lap defect. For instance, a crack that penetrates through the entire thickness refers to a different form of structural failure, and a clear area devoid of any material signifies a different kind of flaw, possibly indicative of a void or inclusion rather than a fold. Excessive heating typically results in a different kind of defect related to thermal stresses or changes in material properties, not a surface lap. Therefore, option A accurately captures the essence of a surface lap defect.